Formosa Ha Tinh Steel Corporation
A Cool Vision Amidst the Inferno
Integrated Steel Mills — the foundation of industrial manufacturing. Within electric arc furnaces (EAF), reheating furnaces, and continuous casting lines, monitoring equipment must survive radiation from temperatures reaching hundreds of degrees and massive amounts of dust splashing. We have deployed industrial-grade air/water-cooled enclosure monitoring systems here. Through advanced dual-effect cooling technology, our precision lenses remain operational amidst the flames, capturing the real-time flow of every molten steel batch.
Conquering Extreme High-Temperature Environments
Precision Control Over High-Temperature Processes: Establishing visual monitoring in critical high-heat zones—such as furnace doors and tapping points—ensures that operators can observe the state of molten metal in real-time from a remote location.
Ensuring Personnel Operational Safety: By deploying equipment to replace manual labor in ultra-high temperature restricted areas, we minimize the risk of personnel exposure to intense thermal radiation and accidental splashing.
Survival Challenges Beneath the Thousand-Degree Flames
Destructive High-Temperature Radiation: Ambient temperatures on the steelmaking floor regularly exceed 100°C or higher. Without specialized protection, standard monitoring equipment would suffer rapid hardware meltdown due to intense thermal exposure.
Window Obstruction and Coking Issues: The steelmaking process is accompanied by vast amounts of dust, oil mist, and flying slag, which easily adhere to the camera window, causing instantaneous video loss or image failure.
Vibration and Impact Challenges: The intense vibrations generated by the operation of heavy machinery within the steel mill test the structural strength and installation stability of the enclosures.
Crafting Industrial-Grade Cooling Protection Armor
High-Efficiency Air/Water Cooling Circulation System: Featuring a dual-layer jacket design, the system continuously dissipates heat through external water circulation or compressed air. This ensures that the internal temperature of the enclosure remains within the safe operating range for electronic components.
Automatic Air Curtain Purging Function: A compressed air curtain is engineered in front of the lens window. This not only provides additional cooling but also forms a protective barrier to blow away dust, smoke, and debris before they can adhere to the glass.
SUS316L Stainless Steel Chassis: The entire unit is constructed from high-quality, corrosion-resistant stainless steel. It is built to withstand harsh environments and effectively reflects thermal radiation, significantly reducing heat absorption.
Intelligent Guardianship for Heavy Industrial Production Lines
Extreme Environmental Tolerance: The equipment performs with exceptional stability in ultra-high temperature and high-dust environments, successfully resolving the issue of frequent hardware damage common in conventional equipment.
Stable and Reliable Image Quality: The air curtain function ensures that the lens window remains clear 365 days a year without the need for manual cleaning. This consistent clarity provides essential data support for production process optimization.
Significant Reduction in Operational Costs: Through the long-lasting and stable cooling system, the equipment lifespan has been extended by more than 3 times. This significantly lowers the costs and risks associated with frequent maintenance and replacement in high-danger zones.
Partner with CAMMAX to Build a Clearer, More Reliable Line of Defense
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